Body electrical HONDA CIVIC 1998 6.G Workshop Manual

ITEMMETRICENGLISHNOTESTEERINGSYSTEMTvpe P/sM/SOverall Ratio p/S
M/STurns, Lock-to Lock p/S
M/SSteering Wheel Dia.
Power assisted, rack and pinionRack and pinion1l.120.33.64..1380 mm 15.0 inSUSPENSIONTYPe Front and RearFront and RearIndependent double wishbone, coil springTelescopic, hydraulic nitrogen gas-filled
WHEELALIGN| 4ENTCamber FrontRearCaster F.ontTotalToe FrontRear
0.00,- 't'
1.40'ln 1 mm ln 1/16In 2 mm In 1/16EBAKE SYSTEMType FrontRea r
Pad Surface Area Front
Rea r
Parking Brake Type
Power assisted self adjusting ventilated discPower assisted self adiustjng solid discPower assisted sell adjusting dr!m37.5 cm'x 4 5.8 sq in x 4
44.1ctn,x4 ] 6.84sq-inxa
67.2 cmz x 4 | to.+ sq in ' I21.2 cm, x 4 3.3 sq in x 4Mechanical actuating, rear two wheelbrakes
5410 stamped onthe caliper body2056 stamped onthe caliper bodyDrumDisc
TIRESize and PressureSee lire intormation label
WASHERCapacity 2door Coupe/4,door Sedan
2,door Hatchback
2.5 f (2.6 LJS qt, 2.2 lmp qt)4.5 | (4.8 US qt,4.0lmp qt)2.51 (2.6 US qt, 2.2 lmp qt)4.5 f (4.8 US qt, 4.0 lmp qt)
USA modelCanada modelDXExcept DXELECTRICALBafteryStarterAlternatorFuses In Under dash Fuse/Felay BoxIn Under-hood Fuse/Belay 8oxIn Under hood ABS FLrse/Relay BoxHeadlightsFront Turn Signal/Parking LightsRear Turn Signal LaghtsBrake/TaillightsInner Taillights*,High Mount Brake LightBack up LightsLicense Plate LightsCeiling Light
Trunk LightsGauge LightsIndicator Lightslllumination and Pilot LightsHeater Control Panel Lights
12 V 38 AH/5 HR12 V 1.0 kW, 1.2 kW12V 75 A,80 A7.5 A, t0 A, 15 A, 20 A7.5 A, 10 A, 15 A, 20 A, 30 A, 40 A, 80 A7.5 4.20 A, 40 A12V_60/55W12V -2115W
12V - 21W12V - 21/5W12V-5W12 V 18 W*" 21 W+" *3
12V 21W12v-5wl2V-8W(Withmoonroofl12 V - 5W (Without moonroof)
12V-1.4W,3W't2 v 1.12W. 1.4 W12v-0.84w, 1.4 W12V 1.4 W
Design Specifications
(cont'd)
P/S: Power Steering M/S: Manual Steering*l: 2-door Coupe *2: 2door Hatchback *3: 4-door Sedan*4: USA (HAM), Canada (HCM) produced *5: Japan produced
3-22
L'

!
Fuel and Emrsslons
SoecialToofs .....,...."..,. 11-2
Component Locations
lndex ....................., ......... 11-3
Svstem Description
Vacuum Connections ................,,..,.. ......... 11-12
Electrical Connections ...............,.,.,... ....... 11-29
System Connectors ........,.,.,.......................... 1 1-51
Troubleshooting
Troubleshooting Procedures ................. .. 11-81
Engine Control Module/PowertrainControl Module TerminalAfiangement ....,.,..... 11-88
Diagnostic Trouble Code Chart .................,., 11.97
How to Read Flowcharts .,.......................... . 11-103
PGM-Fl System
System Description ...... 11-10,1
Troubleshooting Flowcharts
Engine Control Module/PowertrainContlol Module ........ 11-107
Manitold Absolute Pressure Sensor .....'. . ... 11-115
fntake Air Temperatuie Sensor ..... . . ., . 11'121
Engine Coolant Temperatuae Sensol ........., 11-128
Throttle Position Sensor ...................,........... 11-132
Primary Heated Orygen Sensor (Sensor 1l ... 11-139
Secondary Heated Oxygen Sensor(Sensor 21.................................................... 1 1-153
Heated Oxygen Sensor Heater ...................,. 11-157
Fuel Supply System ...... 11-164
Random Mislire ......., ..11-166
Misfire Detected in One Cylindsr ................. 11-167
Knock Sensor .,.,............ 11-170
CKP/TDC/CYP Sensor ................................... 11'172
Vehicle Speed Sensor ...........,......,...,.,........... 1t-176
Barometric Pressure Sensor ...............,......... I 1-178
Electrical Load Detector,.,,............................ 1 1-179
CKF Sensor .................... 11-183
ECM/PCM Internal Circuit ............................. I 1-188
A/T Signal {TMA/TMBI .................................. I 1-189
ldle Control System
System Doscriplion ............ 11-190
Troubleshooting Flowcharts
ldle Control System ...... 11-192
ldle Air Control Va1ve .................................... I 1-19i1
Starter Switch Signal .................................... 1 1'202
Air Conditioning Signal ................................. 11'201
Ahernator FR Signal .................................... . 1 1-208
BrakeSwitch Signal ..................................... f 1"210
Power Sleering Prossure Switch Signal ......11-212
A/T Gear Position Signal ............................... 11-216
Clutch Swiich Signal ................................-.... 11-214
ldte Speed Setting . .............11-220
Fuel Supply System
Fuel Lines .,...................,.,.,.,11-221
Fuef Tube/Ouick-Connect Fittings ..........,.,........ 11 -227
System Description ....'.... 11-230
Fuel Pressure .......,.,,........... 11-230
Fuef fniectors ......................11-232
Fu€f Pressure Regulator .....,.......................'...,. 11-231
Fuef Fifter ............................11-235
Fuel Pump .............'.......'.... 11-236
PGM-FI Main Relay .............11'237
Fuel Tank ................ ....,...'.'.' 11'211
Intake Air System
System Description ....-.-.....11-243
Air Cfeaner ...........,......."". .11-211
Throttle Cable .....................11-211
Throttfe Body ........ ..'... . . .,.11-211
Fuel Iniestion Air Control System ,.,.,....-........... 11-250
Emission Control System
System Description .-..........11-252
Taifpip€ Emission ...............11-252
Three Way Catafytic Convert€r ............,.,,.,.,.,.... 11 -252
Exhaust Gas Racirculaiion System ...,.,,,,.,.,.,.,,. 11'254
Positive Crankcas€ Ventilation System .... . . .. 11-266
Evaoorative Emission Controls ..................,,..,.,. 11 -267

tFo135l
iPol4tl
Heated Oxygen Sensor (HO2SI Heater
('96 - 98 Mbdels,'99 - 00 Dl6Y5 engine with M/Tl
*: p0141 (To page 11-158)**: D'16Y8 engane
The scan tool indicates Diagnostrc Trouble code (DTC) P0135: An electrical probl€m in the Primary Heated
Oxygen Sensor (Primary HOiS) (Sensor 1) Heater system (Except D16Y5 engine with M/T)'
The;can tool indicates Diagnostic Trouble code (DTC) P0141: A problem in the secondary Heated oxygen sensor
(secondarv HO2S) (Sensor 2) Heater circuit.
PRIMARY HO2S (Son.or 1l aP CONNECTOR
SECoNDARY HO2S tsensor 2l ilP CONNECTORT
Terminal side of male terminals
PRIMARY HOzS (SENSOR 1) 4P CONNECTOR ICl23I
SECONDARY HO2S ISENSOR 2) 4P CONNECTOR {C125I*
PO2SHIC, SO2SHTCIBLK/WHT)
Wire side of female terminals
SECONDARY HO2S ISENSOR 2),tP CONNECTOR 1C782)'*
so2sHTC{BLK/WHT)
Wire side oI female terminals
I(cont'd)
11-157
- The MIL h.s boen Jeponed on.- DTC P0135, and/or Polal .re
stoled.
Problem verificationl
1. Do the ECM/PCM Reset Pro-
ceduae,2. Start the enginelniermittent tailura, sYttam i! OK
at thi3 time, Chsck for Poor con'
neciion3 or loose wilG3 at
C131** (locat.d undo. right sido
ot dashl, C{32** (loc.ted under
middle ol dashl, C123 (PrimarY
HO2S. Sansor 1) C125 lc782l*r
{Socondery H02S, Sonsor 2l'
and EcM/PcM.Check for an open or 3hort in tho
HO25:1. Turn the ignition switch OFF.
2. Disconnect the HO2S (Primary
or Secondary*) (Sensor 1 or
Sensor 2) 4P connector'3. At the Ho2s side, measure
resistance between the HO2S
4P connector terminals No. 3
and No.4.
ls there 10 - 40 0?
Check for continuity between
body ground and the HO2S 4P
connector terminals No. 3 and
No.4 individually
Chock for an oPen ot short in tho
wire |PO2SHTC, SO2SHTC* linol:
1. Turn the ignition switch ON (ll).
2. Measure voltage between the
HO2S 4P connector terminalsNo.3 and No.4.
(To page 11'158)

IHeated Oxygen Sensor (HO2S) Heater
i'ss - oo Mb-dels except D16Y5 engine with M/Tl
The scan toot indicates Diagnostic Trouble Code (DTC) P0135: An electrical problem in the Primary Heated
Oxygen Sensor (Primary ttOiS) (Sensor 1) Heater system {Except D15Y5 engine with M/T)'
The
-scan tool indicates Diagnostic Trouble Code (DTC) P0141; A problem in the Secondary Heated Oigen Sensor
(Secondarv HO2S) {Sensor 2) Heater circuit
Fo13sl
Fol11l
lntermiftent failuro, sYstom b OK
at thit limo. Ch6ck lor Poor oon'
nectiont or looso wita! at
C131'* {loc.tod und.t right ido
ol drshl, C432'* (located undel
middlo of dashl, C123 (PrimarY
HOzS, Sensor 1) C125 (Ct82lr'
(socondary HO2S, Sensor 2)t
.nd ECM/PCM.
PRIMAFY HO2S ls.n.or ll rrP CONNECTOR
SECOITIDARY HO2S (Srn.ol21 4P CONNECTOR'
Terminal side of male terminals
PRIMARY HO2S {SENSOR 1} ilP @NI{ECTOR lc123l
sEcoNDARY HO2S ISENSOR 2) aP @NNECTOR (C125)'
3l-, l-tl-t Fo2sHrc. so2sHrc
ver.t l ^-1 .'l {BLK/wHrl
11 '!'l-l
| --=- Iu----{v)'---..-'
Wire side of {emale terminals
SECO'TIDARY Ho2S (SENSOR 2,
4P CONNESTOR {C7&llt'
so2sHTc(BLKnflHTlIBLK/WHT)
(cont'd)
1 1-159
Wire side oI female terminals
r: p0141 {To page 11-160}**: D16Yg engine
- The MIL has been reponed on.- DTC P0135. and/or P0141 are
storod.
Problem vorification:1. Do the ECM/PCM Reset Pro-
cedute.2. Stan the englne.
Chock foi an open or short in the
HO25:1. Turn the ignition switch OFF
2. Disconnect the HO2S (Primary
or Secondary*) lSensor 1 or
Sensor 2) 4P connector'
3. At the H02S side, measure
resistance between the HO2S
4P connector terminals No. 3
and No.4.
ls there 10 - 40 n?
Check for continuity between
body ground and the HO2S 4P
connector terminals No. 3 and
No.4 individuallY.
Check for an opon or short in lho
wire (PO2SHTC, SO2SHTC+ line):'1. Turn the ignition switch ON (ll).
2. Measure voltage between the
H02S 4P connector termlnalsNo.3 and No.4.
{To page 11-160}

Heated Oxygen Sensor (HO2SI Heater (Dl6Y5 engine with M/Tl
The scan tool indicates Diagnostic Trouble Code (DTC) P1166: An electrical problem in the Primary Heated
Oxygen Sensor (Primary H02S) Heater system.
PRIMABY HO2S ISENSOR 1I 8P CONNECTOR
Terminal side ofmale terminals
I(cont'd)
11-161
- The MIL has been lePorted
- DTC Pl166 b stored.
Problem verilication:1. Do the ECM Reset Procedure.
2. Start the engine.
Intermitlent failura, sYstem b OK
at this time (te3t drive maY be
ngcessary). Check for poor con-
nections or loose wires between
C145 (Primary HO2S, Sen3or 1l
end ECM.
ls DTC P'l166 indicated?
Check the Primary HO2S (Sensot
1l resistence:1. Turn the ignition switch OFF
2. Disconnect the Primary HO2S(Sensor 1) 8P connector.
3. At the Primary HO2S (Sen
sor 1), measure resistance
between No. 1 and No. 2 ter_
Replace lhe Primery HO2S (Sen-
sor 11.ls there 2 13 O?
Check for a shorted PrimarY
HO2S lsensor 1):Check for continuity between
body ground and each terminal.
Check for a shorted PrimarY
HO2S {S€nsor 1l:
Check for continuity between ter'
minal No. 1 and terminals No.3,
4, 6, 7 and 8 individually.
ls there conlrnuily?
(To page 11'162)

Electrical Load Detector (ELDI {'96 - 98 Models,'tn - 00 D16Y5 engine with M/T}
The scan tool indicates Diagnostic Trouble code (DTC) P1297: A low voltage problem in the Electrical Load
Detector (ELD) circuit.
ELD 3P CONNECTOR (c35'rl
l-- ,ll l2l3l--f ..
ao (GRN/REDI
Y
ECM/PCM CONNECTOR O I16PI
Wire side of female terminals
Problem verification:'!. Do the ECM/PCM Reset Pro-
cedure.2. Sta rt the engine
3. Turn on headlightslntermittent tailure, sYstem is OK
at this time. Check for Poor con-
nection3 or loose wires at C131
tlocated under righl side of da3h).
C354 (ELDIand ECM/PCM.
ls DTC P1297 indicated?
Ch.ck lor short in the ELD:
Measure voltage between body
ground and the ELD 3P connector
terminal No.3.
ls there approx.4 5 V?
Check for a short in tho wile (EL
linel:1. Turn the ignition switch OFF'
2. Disconnect the ECM/PCM con
nector D (16P)
3. Check for continuity between
body ground and ECM/PCM
connector terminal D16
R6pair short in the wire between
ECM/PCM (D161and ELD.
Substitute a known-good ECM/
PCM and recheck lf symplom/
indication goes awaY, rePlace
the original ECM/PCM
ra
11-179

PGM-Fl System
Elestrical Load Detector |ELD) t'glf - 00 Models except D16y5 engine with M/Tl
The scan tool indicates Diagnostic Trouble Code (DTC) P'1297; A low voltage probtem in the Electrical LoadDetector (ELD) circuit.
ELD 3P CONNECTOR tC354)
EL{GRN/REOI
ECM/PCM CONNECTOB A I32PI
Wire side of lemale terminals
Problem verilication:1. Do the ECM/PCM Reset Pro-cedure.2. Sta rt the engine.3. Turn on headlights.
Inlermittont failur6. systom i3 OKat this time, Chock tor ooor con-nestions or loose wires at C131(locrted undor ight side ot d.shl,C354 (ELDI and ECM/PCM.
Check for short in th6 ELD:Measure voltage between bodyground and the ELD 3P connectorterminal No.3.
ls there approx. 4.5 V?
Check to. a short in the wne (ELlinel:'L Turn the ignition switch OFF.2. Disconnect the ECM/PCM con-nector A (32P).
3. Check tor continuity betlveenbody ground and ECM/PCMconnector terminal A30.
Repair short in the wile betweenECM/PCM lA30) and ELD.ls there continuity?
Sub3titute a known-good ECM/PCM and rech€ck. It symptom/indication goes away. replacethe o.iginal ECM/PCM.
1 1-180

Elestrical Load Detector (ELD) f96 - 98 Models''99 - 00 D16Y5 engine with M/T)
ThescantoolindicatesDiagnosticTroubleCode(DTC)P1298:AhighvoltageproblemintheElectricalLoad
Detector (ELD) circuit
ELD 3P CONNECTOR {G's'I
Wire side ol female terminals
EL IGFN/REDI
Problom vcrificttion:
1. Do the EcM/PClVl Reset Pro-
cedure,2. Start the engine.
3. Turn on headlights.lntarmitt..rt l.ilur., ryttcm b OK
.t thia tim. Ch.ck lor Poo' con-
nections or looaa wir.3 at C131
lbcd.d und.r right ide ol dalhl'
Gl5a {EU)} .nd ECM/PCIYI
ls DTC P1298 indicated)
Ch.ck lor tn oPan in tho wir'
(lGl linol:1. Turn the ignition and head'
liohts OFF2. D]""onn""t the ELD 3P con_
nector-3. Turn the ignition switch ON {ll)'
4. Measure voltage between body
ground and the ELD 3P connec
tor terminal No. '1.
R.oair ogan in tha wira Mw"n
ru". rs ltTEnrlton SP SelSOn
t?.5 A, fu!. in th. undcr-dr3h
tu3e/r.l!Y box .nd ELD.
Chcck lor tn oP.h in thc wire
{GND lincl:1. Turn the ignition switch and
headlights OFF.
2. Disconnect the ELD 3P con_
nector'3. Check for continuity between
body ground and the ELD 3P
connecto. terminal No 2
Raprir opcn in the wira bstwt€n
ELD conncctor lnd G/O2.
Ch.ck lor !n oplo in tha wirc IEL
lin.l:Check for continuity between the
ELD 3P connector terminal No 3
and ECM/PCM connector termi
nal D'16.
Rapaii opcn in the wira b€tw"n
ECM/FCM (I)161 .nd th. ELD'
Ch.d( fo. r m.llunction in thc ELD:
1. Reconnect the ELD 3P con'
2. Start th€ engine and allow it
to idle.3. Wh ile measuring voltage
beNveen ECM/PCM connector
terminals D16 and A9, turn
the headlights on {low).
Does the voltage droP?
Sub3titut. . known_good ECM/
PCM .nd rcch.ct. lt sYmptom/
indication goas away/ iapllc'
thc origin.l ECM/PCM
wire side of lemale termrnals
Wire side of Iemale terminals
t'a
)
1 1-181

\J
\
,96 D16Y5 engine,,96 D16r,gngino,,96 Dt6Y8 engine {3edan)' 37 D16Y5 engino..97 D16r, engine {coupe: KA, Kc mod-
els. sedan: KA, KC, KL {DX} models. hatchback: all modols}''97 Dl6Y8 ongine (s€dan: KA' KC mod€lsl:
The scan tool indicates Diagnostic Trouble code (DTC) P0441: Evaporative Emission (EVAP) control system
insufficient purge flow.
Description
By monitoring the purge line vacuum with the MAP sensor, the ECM/PCM can detect insufficient EVAP control system
purge flow.
Possible Cau3e
. EVAP Purge Control Solenoid Valve
. EVAP Purge Control Solenoid Valve Circuit
. EVAP Control Canister
. Vacuum Lines
. ECM/PCM
Troubl93hooting Flowchart
Wire side of femaleterminals
EVAP PURGE CONTROI-sottNotD vALvE 2P
CoNNECTOR (Cl1al
r-+-r
I'l'l
lG-ro.*l'rr"r
O)
Y
(cont'd)
11-271
- The MIL has bsGn.eportad on.- DTC milal k rtored.
Pioblem vsrificJtion:1. Start the engine. Hold the
engine at 3,000 rPm with no
load {in Park or noutral) until
the radiator fan comes on.
2. Do the ECM/PCM Reset Proce'
dure,3. Connect the SCS service con-
nector.4. Test-drive under following con-
ditions on the road- Without any electrical load- A/T in E or E Position(M/T in 3rd-sth gear)- Engine sPeed betweon
1,200 - 2.400 rpm.- Decelerate {rom 50 mph (80
knl/h)to 15 mph (24 km/h)lntormittont lailuro, sFtorn b OK
at thi. timo. Ch€ck tor Poor con'
ncction3 or looac wir.3 at C144
{EVAP purgo control tolonoid
vrtv.l .nd ECir/FCttl.
ls DTC P0441 indicatod?
Ch.ck fo. !n op€n in the wiro l|(illinel:1. Turn the ignition switch OFF.
2. Disconnect the EVAP Purgecontrol solenoid valve 2P con_
neclor,3. Turn the ignition switch ON (ll)
4. Measur€ voltage between bodyground and the EVAP Purgecontrol solenoid valve 2P con-
nector terminal No 1.
Rop.ir opor in tho wir6 b€two€n
the EVAP purgo codtiol tolonoid
v.lvo rnd tho No 15 ALIERNA'
TOR SP SENSOR 17.5 A)lu.o.
{To page 11-272)

\J
Fuel Tank Pro3sure sensor 196 D16Y8 engine (coupe).'97 D15Y7 engine {coupe: KL model, sedan: KL (LX) modeu,'97
D16Y8 engine (coupe: all models, sedan: KL model, '98-all models) '99 - 00 D16Y5 engine with M/Tl:
\
PTANK
{LT GRNI
vcc2(YEL/BLU}
Wire side oI female terminals
FUEL TANKPRESSURE SENSOR3P CONNECTOR (C7921
sG2IGRN/8LK)
Foc2l::il":"toolindicatesDiagnosticTroublecode(DTc)P0452:A|owvo|tageprob|emintheFue|TankPressure
The fuel tank pressure sensor converts fuel tank absolute pressure into electrical signals and inputs the EcM/PCM.
OUTPUTVOLTAGEtvt4.5
-? kPa(-50 mmHg,-2 in.Hg)
ECM/PCM CONNECTOR O I16P)
Wire side of female terminals
+7 kPs150 mmHg,2 in.Hg)
PRESSURE
(cont'd)
11-275
- The MIL has been reported on- DTC P0452 is stored.
Check the vacuum lines:
Check the vacuum lines of the
fuel tank pressure sensor for mis-
routing, leakage, breakage and
cloggrng.
Are the vacuum lines OK?
Problem v€ritication:1. Do the ECM/PCM Reset Proce
dure.2. Remove the luel fill caP.
3. Turn the ignition switch ON lll)4. Monitor the FTP Sensor volt_
age with the Honda PGM
Tester, or measure voltage
between bodY ground and
ECM/PCM terminal Dl5.lntermittent tailuro, sYstem i5 OK
dt this timo. Chock for Poot con-
neciion3 or loose wir* at C131
llocatod under right side ot dashl,
C4O1 (located .bove under'da3htuso/ielay box), C574 1C568)*
{located under acc€ss Panell.C792 lfuel tank pressule sen3or)
and EcM/PCM.
ls there approx. 2.5 V?
Check tol an op€n in wite (VCC2
line):1. Turn the ignition switch OFF
2. Reinstallthe fuel fill caP.3. Disconnect the fuel tank Pres'sure sensor 3P connector-4. Turn the ignition switch ON (ll)
5, Measure voltage between the
fuel tank pressure sensor 3P
connector No. l terminal and
No. 2 terminal.
Repair open in the wite betweenthe fuel tank Pr€s3ure a€n3or andth6 EcM/PcM (D1ol.ls there approx. 5 V?
(To page 11'276)